1. Kupu Whakataki
This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Telwin BIMAX 162 TURBO 230V continuous wire welding machine. This machine is designed for FLUX (no gas) and MIG-MAG (gas) welding, and is also equipped for spot welding. Please read this manual thoroughly before using the equipment.
2. Nga Tohutohu Haumaru
WARNING: Welding operations can be dangerous. Always follow safety precautions to prevent injury or damage.
- Hikohiko Hiko: Always ensure the machine is properly grounded. Do not touch live electrical parts. Wear dry welding gloves.
- Kohu me te hau: Welding produces fumes and gases that can be hazardous to health. Work in a well-ventilated area or use a fume extractor.
- Nga hihi Pewa: Arc rays can burn eyes and skin. Always wear a welding helmet with appropriate filter lenses and protective clothing.
- Te Ahi me te Pahū: Ka taea e ngā mura ahi te whakaputa mai i ngā mura me te konganuku wera. Puritia ngā rauemi mura kia matara atu i te wāhi e whakamahia ana te whakarewa.
- Weranga: Hot metal and equipment can cause severe burns. Wear protective gloves and clothing.
- Nga Waahanga Nuku: Keep hands and body clear of moving parts like wire feed rollers.
Momotuhia i nga wa katoa te tuku hiko i mua i te mahi tiaki, whakatikatika ranei.
3. Hua Neke Atuview
The Telwin BIMAX 162 TURBO is a versatile continuous wire welding machine designed for various welding tasks. Key features include:
- Multi-process Capability: Supports FLUX (no gas) and MIG-MAG (with gas) welding.
- Spot Welding Function: Equipped for spot welding with electronic time regulation.
- Integrated Fan: Ensures efficient cooling during operation.
- Thermostatic Protection: Automatically shuts down the machine to prevent overheating.
- Te kawe: Mounted on wheels for easy movement within the workspace.
- Apatoko: Supplied with FLUX welding accessories.
Image 1: Telwin BIMAX 162 TURBO 230V Welding Machine. This image shows the overall design of the welding machine, highlighting its compact structure and integrated wheels for mobility.
4. Tatūnga
- Te Wetewete me te Tirotiro: Carefully remove the welding machine from its packaging. Inspect for any signs of damage during transit. Report any damage to your supplier immediately.
- Turanga: Position the machine on a stable, level surface, ensuring adequate ventilation around the unit. The machine is equipped with wheels for easy relocation.
- Hononga Hiko: Connect the machine to a 230 V, 50/60 Hz single-phase power supply. Ensure the power outlet is properly grounded and capable of handling the machine's maximum power draw (up to 3.7 kW).
- Wire Spool Installation: Open the wire compartment and install the appropriate welding wire spool (0.1 to 1.2 mm diameter). Thread the wire through the feed mechanism according to the instructions provided on the machine or in a separate wire installation guide.
- Connecting Welding Accessories:
- Papa Whenuaamp: Honoa te whenua clamp cable to the appropriate terminal on the machine and securely attach the clamp to the workpiece, ensuring good electrical contact.
- Welding Torch: Connect the welding torch cable to the designated connector on the machine. Ensure all connections are tight.
- Gas Cylinder (for MIG-MAG): If performing MIG-MAG welding, connect the gas regulator to the appropriate shielding gas cylinder and then connect the gas hose from the regulator to the machine's gas inlet.
5. Nga Tohutohu Whakahaere
I mua i te mahi, me mārama, me whai hoki i ngā mahi haumaru katoa.
5.1. Te Whakakā me ngā Tautuhinga Tīmatanga
- Turn on the main power switch on the machine.
- Select the desired welding process (FLUX or MIG-MAG) using the control panel.
- Whakatikatikahia te iahiko whakarewa (amperage) and wire feed speed according to the material thickness and wire type. The regulation range is 30 to 145 Amperes.
5.2. FLUX Welding (No Gas)
- Ensure the machine is set to FLUX mode.
- No external shielding gas is required as the flux-cored wire produces its own shielding.
- Proceed with welding, maintaining proper arc length and travel speed.
5.3. MIG-MAG Welding (With Gas)
- Ensure the machine is set to MIG-MAG mode.
- Open the valve on the shielding gas cylinder and set the flow rate on the regulator to the recommended level for your application.
- Proceed with welding, ensuring consistent gas flow for proper shielding.
5.4. Spot Welding
- Select the spot welding function on the control panel.
- Adjust the electronic regulation for the spot welding time as required for the material thickness.
- Position the torch and activate the trigger for a controlled spot weld.
6. Tiaki
Mā te tiaki auau ka roa te ora me te mahi tino pai o tō mīhini whakarewa. Momotuhia te pūtake hiko i mua i te mahi i tētahi tiaki.
- Ia rā: Check the welding torch nozzle and contact tip for wear. Clean any spatter. Ensure the ground clamp connection is clean and secure.
- Ia wiki/Marama: Clean the wire feed rollers and guide tubes. Inspect all cables for damage. Check the cooling fan for obstructions.
- Rokiroki: When not in use, store the machine in a clean, dry environment, protected from dust and moisture.
7. Te Raru
Tirohia tenei waahanga mo nga take noa me o raatau otinga ka taea.
| Raruraru | Take pea | Rongoā |
|---|---|---|
| Karekau te miihini e kaha ana. | Kāore he pūtake hiko; kua whati te whati ara iahiko; he taura hiko pakaru. | Check power connection and circuit breaker. Inspect power cable for damage. |
| Kaore he pewa, he pewa ngoikore ranei. | Poor ground connection; incorrect settings; worn contact tip; wire feed issue. | Ensure good ground contact. Adjust amperage/wire speed. Replace contact tip. Check wire feed mechanism. |
| Machine overheats and shuts down. | Exceeded duty cycle; blocked ventilation; fan malfunction. | Allow machine to cool down. Ensure clear ventilation. Check fan operation. |
| Poor weld quality (porosity, spatter). | Incorrect gas flow (MIG-MAG); contaminated workpiece; incorrect settings; worn consumables. | Check gas flow and connections. Clean workpiece. Adjust settings. Replace nozzle/tip. |
If problems persist, contact Telwin customer support or a qualified service technician.
8. Whakatakotoranga
| Āhuahira | Uara |
|---|---|
| Tauira | BIMAX 162 TURBO 230V |
| Nama Wahi | 821012 |
| Product Code (from image) | 07170110 |
| Network Voltage | 230 V - 50/60 Hz (Single-phase) |
| Te Mana Nui | 1.4 / 3.7 Kw |
| Kore-kawenga Voltage | 31 Volts |
| Awhe Ture | 30 / 145 Amperes |
| Electrode/Wire Diameter | 0.1 ki te 1.2 mm |
| Rahi Hua (L x W x H) | 650 x 330 x 490 mm (from OCR image) |
| Taumaha Tūemi | 26 KG (from OCR image) / 25 Kilograms (from Amazon data) |
| Thermostatic Protection | Ae |
| Nga Momo Welding | FLUX (no gas), MIG-MAG (gas), Spot Welding |
| Momo Whakaatu | Mamati |
Kia mōhio: Ka taea te whakarerekē i ngā whakaritenga me te kore panui. Tirohia te tapanga hua mō ngā mōhiohio tino tika.
9. Pūtāhui me te Tautoko
For warranty information, technical support, or service, please contact your authorized Telwin dealer or visit the official Telwin webpae. Puritia to riirii hoko hei tohu mo te hoko mo nga kereme whakamana.
Telwin Official Webpae: www.telwin.com
