DIHOOL DHM1B-2P-160A-3

DIHOOL Main 160 Amp DC Circuit Breaker User Manual

Model: DHM1B-2P-160A-3

Kupu Whakataki

This manual provides comprehensive instructions for the safe and effective installation, operation, and maintenance of the DIHOOL Main 160 Amp DC Circuit Breaker. This device is designed to provide thermal magnetic trip protection, circuit overload protection, and short circuit protection, as well as isolation for DC applications such as photovoltaic systems, UPS, battery banks, and data centers. Please read this manual thoroughly before installation and use to ensure proper functionality and safety.

Nga korero haumaru

WHAKATŪPATO: Electrical shock hazard. Installation and servicing should only be performed by qualified personnel. Failure to follow these instructions may result in serious injury or death.

Ka mutu te huaview

The DIHOOL Main 160 Amp DC Circuit Breaker (Model DHM1B-2P-160A-3) is a robust 2-pole device designed for high-current DC applications. It features a thermal magnetic trip mechanism for reliable protection against overloads and short circuits.

DIHOOL 160 Amp DC Circuit Breaker front view

Atahanga: Mua view of the DIHOOL 160 Amp DC Circuit Breaker, showing the ON/OFF handle and product labeling. The label indicates "DIHOOL DHM1B-300 160A" and various electrical specifications.

Comparison of Bakelite vs PA66 Enclosure materials

Atahanga: This image illustrates the superior properties of the Bakelite enclosure used in DIHOOL circuit breakers compared to PA66 enclosures. Bakelite maintains structural stability above 150°C, offers excellent insulation performance unaffected by humidity, and is less prone to aging and cracking. PA66 may soften above 100°C, has reduced insulation resistance in high humidity, and can suffer surface detachment from chemical corrosion.

Thickened Copper Parts comparison

Atahanga: A comparison highlighting the high-quality thickened copper parts used in DIHOOL circuit breakers versus inferior copper contacts. DIHOOL uses silver contacts for larger conductive contact area and stronger current-carrying capacity, ensuring enhanced conductivity and extended service life. Low-cost plastic cases with thin copper contacts have poor conductivity, corrosion resistance, and are susceptible to overheating under load.

Whakatakotoranga

Key technical specifications for the DIHOOL DHM1B-2P-160A-3 DC Circuit Breaker:

DIHOOL 160 Amp DC Circuit Breaker with dimensions

Atahanga: The DIHOOL 160 Amp DC Circuit Breaker shown with its primary dimensions: 73mm width and 163mm height. This view also reiterates its function as a car battery protector circuit breaker, 2P, 160A, DC12V~400V, with thermal overload protection.

DIHOOL 160 Amp DC Circuit Breaker side view with depth dimension

Atahanga: He taha view of the DIHOOL 160 Amp DC Circuit Breaker, indicating a depth of 86mm from the mounting surface to the front of the unit. This provides crucial information for enclosure and panel design.

Dimensions of DHM1B Type Circuit Breakers

Atahanga: Detailed technical drawing showing the dimensions of DHM1B type circuit breakers across different current ratings (100A-125A, 160A-400A, 500A-600A). The 160A model falls under the 160A-400A category, showing specific measurements for width, height, depth, and terminal sizes, including a width of 74mm and a height of 164mm for the main body, and terminal dimensions for M8 screws.

DHM1B Circuit Breaker Specifications Table

Atahanga: A table detailing the specifications for the DHM1B series of circuit breakers, including rated current range (100A-400A), poles (1P/2P), rated voltage (DC12V-500V), insulation voltage (1000V), rated impulse withstand voltage (6kV), rated breaking capacity (25kA), thermo-magnetic release characteristic (Curve 4-6In), electrical and mechanical life cycles, installation method, ambient temperature range, terminal connection type, tightening torque, and international standard compliance.

Tāutatanga

The DIHOOL DC Circuit Breaker is designed for panel screw installation. Ensure adequate space for ventilation and access to terminals.

Hoahoa Waea

Refer to the following diagram for typical wiring in a DC power system, such as a battery bank with an inverter.

DC Circuit Breaker Wiring Diagram

Atahanga: A wiring diagram illustrating the connection of the DIHOOL 160 Amp DC Circuit Breaker within a 12V/24V battery system. The circuit breaker is placed between the battery and a power inverter, which then connects to a load (represented by a light bulb). This setup demonstrates its role in protecting the circuit from the battery to the inverter.

Solar Power System Wiring Diagram with DC Circuit Breaker

Atahanga: A comprehensive wiring diagram for a solar power system, showing the integration of a solar panel, hybrid inverter, power grid, battery, solar DC disconnect switch, and a high current DC circuit breaker. The high current DC circuit breaker is positioned between the battery and the hybrid inverter, providing essential protection for the battery bank.

Hononga Kapeka

The circuit breaker supports wire sizes from 16-70mm² (6AWG-2/0AWG). Ensure proper crimping and tightening of terminals.

Circuit Breaker with Wires Connected

Atahanga: A perspective view of the DIHOOL 160 Amp DC Circuit Breaker with thick red and black wires connected to its terminals, demonstrating the appropriate wire gauge for high current applications. The image also indicates the supported wire range of 16-70mm² (6AWG-2/0AWG).

This circuit breaker features non-polarity design, meaning both the left/right polarity sequence and the cable in/out direction are reversible. This makes it suitable for applications where polarity may reverse or for flexible installation.

Non-Polarity Feature of DC Circuit Breaker

Atahanga: He tata view of the top terminals of the DIHOOL DC Circuit Breaker, indicating "No Polarity" for the positive (+) and negative (-) connections. This highlights the flexibility in wiring without concern for specific terminal polarity.

Non-Polarity Wiring Options

Atahanga: This graphic demonstrates the non-polarity feature of the circuit breaker, showing that both "Top in / Bottom out" and "Bottom in / Top out" wiring configurations are acceptable. This flexibility simplifies installation and ensures proper function regardless of current direction.

Nga Tikanga Whakaeke

The circuit breaker can be mounted using screws directly to a wall, wooden panel, or inside a distribution box.

Circuit Breaker Installation Methods

Atahanga: Illustrations demonstrating three common installation methods for the circuit breaker: Wall Mounting (using self-tapping screws and expansion nuts), Wooden Panel Installation (using self-tapping screws), and Installation inside a Distribution Box (using screws and hex nuts). Each method shows the appropriate hardware for secure mounting.

Nga taputapu kei roto

The product includes matching copper terminals to ensure proper and secure connections without additional purchases.

DIHOOL 160 Amp DC Circuit Breaker with Allen Key

Atahanga: The DIHOOL 160 Amp DC Circuit Breaker displayed alongside an Allen key, indicating that this tool is included for terminal tightening during installation.

Matching Copper Terminals Table

Atahanga: A table detailing the recommended wire gauges (AWG/MCM) for different current ratings (100A to 600A) across DHM1B, DHMIX, and DHM3Z models, confirming that corresponding terminals are provided. For the 160A DHM1B model, it indicates support for up to 2 AWG wire.

Mahi

Operating the DIHOOL DC Circuit Breaker involves simple ON/OFF switching and understanding its trip mechanism.

Whakawhiti ana/Weto

Instructions for Operating the Circuit Breaker

Atahanga: A diagram illustrating the operational steps for the circuit breaker. Step 1 shows pushing the handle DOWN to switch OFF. Step 2 shows pushing the handle UP to switch ON. A crucial note states: "Unable to push the handle UP in the Trip OFF state. Perform handle down first, then handle up. On power." It also indicates that pressing the RED button will trip the switch from either ON or OFF positions, resulting in "Trip OFF - No electricity."

Te tiaki

Regular maintenance ensures the longevity and reliable operation of your DIHOOL DC Circuit Breaker.

Raparongoā

This section addresses common issues you might encounter with your DC circuit breaker.

RaruraruTake peaRongoā
He maha nga haerenga a te kaikohikohiko.Overload, short circuit, incorrect breaker rating, or faulty appliance/wiring.
  • Whakaitihia te kawenga i runga i te ara iahiko.
  • Inspect wiring and connected devices for short circuits or faults.
  • Verify the circuit breaker's current rating is appropriate for the connected load.
  • Mena ka mau tonu te raruraru, me whakapā atu ki tētahi tohunga hiko whai tohu.
Karekau te wehenga iahiko e tautuhi.Still an active fault (overload/short circuit) or internal damage to the breaker.
  • Ensure the handle is pushed fully to the "OFF" position before attempting to push it to "ON".
  • Disconnect all loads from the circuit and attempt to reset. If it still doesn't reset, the breaker may be faulty and require replacement.
Ka wera a Breaker ki te pa.Te taumahatanga, nga hononga wetewete, nga waea iti ranei.
  • Momotu tonu te mana.
  • Check for loose terminal connections and re-tighten to specification.
  • Verify wire gauge is sufficient for the current load.
  • Whakaitihia te kawenga i runga i te ara iahiko.
Circuit Breaker Tripping Sensitivity Comparison

Atahanga: This graphic compares the tripping sensitivity of different protective devices: Fuses (10µs-0.1s), Miniature Circuit Breakers (0.05-0.1s), and Molded Case Circuit Breakers (0.1-0.2s). It addresses the question "Why did the fuse burn out but my breaker didn't trip?" explaining that for a 250A Type DHMIX MCCB, the short-circuit current must reach 2.5kA for instantaneous tripping, indicating different response characteristics for various protection types.

Pūtāhui me te Tautoko

DIHOOL products are manufactured to high-quality standards. For specific warranty details, please refer to the product packaging or contact DIHOOL customer support directly. In case of technical issues or questions not covered in this manual, please reach out to the manufacturer for assistance.

Kaihanga: DIHOOL ELECTRIC

For support, visit the official DIHOOL store on Amazon: DIHOOL Store

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