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LEDCTRL Flexible Neon LED Ctrl

LEDCTRL-Flexible-Neon-LED-Ctrl-PRODUCT

Whakatakotoranga

  • Product Name: Silicone Diffuser Free Bend LED linear Light
  • Material: PVC, Silicone, Metal
  • Whakaaetanga Mana: DC24V
  • Minimum Bending Diameter: 1200mm(Horizontal/Vertical)
  • Cable Exit Options: End, Bottom, Side

Nga Tohutohu Whakamahi Hua

  • The slotting length should be 50mm from the beginning + ProductLength + 50mm at the end. Ensure to create an extra slot for thecable conduit.
  • Follow instructions to create proper drainage holes for the cement layer, roadbed, and permeable layer.
  • Kōwhirihia te pro e tika anafile type and use joining brackets to secure them. Tighten the bracket with a screwdriver.
  • Tapahia te profile according to the provided guidelines. Drill an adjoining hole if needed after cutting.
  • Cut a hole in the rubber grommet for the cable exit and install the end cover and connector accordingly.
  • Install fixing brackets as recommended and tighten them securely after the cement solidifies.
  • Place the PVC protection cover to shield the profile mai i nga otaota.
  • Ensure the cable is sheathed in the conduit to prevent cement hardening around it.
  • Fill the ground with cement until it’s level with the surface.
  • Clean the slot after removing the PVC protection cover.
  • Connect and test the light before installation. Hide the cable and connector down the raceway.
  • Install the light in place and test its functionality.
  • Apply structural adhesive to secure the silicone diffuser in place.

NGA WHARE

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-1

Tohutohu Tāuta

Hipanga 1

KORERO

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-2

Hipanga 2

  • DRAINAGE LAYER CONSTRUCTION

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-3

Step 3 PROFILE TE WHAKANUI

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Step 4 PROFILE TANGI

Tuhipoka: drill a Φ10mm joining hole on the center of the last section of the profile if joining profiles is required after cutting.

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-5

Step 5: INSTALLATION OF END COVER & CONNECTOR

  • Cut a hole in the rubber grommet that best fits the cable.

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-6

Step 6: INSTALLATION OF FIXING BRACKET

Te taha View

  • After the cement solidifies, hammer the wall plug into the fixing hole measured by the installation shape.

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-7

Runga View

  • Recommend 6pcs fixing brackets per 1m and they should be spaced evenly on alternate sides

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-8

  • Then tighten the fixing brackets with screws.

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Step 7: INSTALLATION OF PVC PROTECTION COVER

  • Put the PVC protection cover in place to protect the profile mai i nga otaota.

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-10

Step 8: INSTALLATION OF CABLE CONDUIT 

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-11

  • Sheathe the cable in the cable conduit completely to keep cement from hardening and jamming the cable.

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-13

Step 9 FILLING CEMENT

  • Refill the ground until it’s level with the product surface.

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-12

 

Step 10: REMOVING THE PVC PROTECTION COVER

  • Clean the slot after removing the cover.

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-14

Step 11: INSTALLATION OF FREE BEND LIGHT

Tuhipoka: Energize and test the light before the installation.

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-15

Step 12 LIGHTING TEST

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Step 13 GLUE

  • Apply the structural adhesive along the edge of the profile at both ends, a length to be glued around 5cm to prevent the silicone diffuser from being stolen.
  • Adhesives such as DowCorning SJ168, 791, and 995 are highly recommended for this purpose.

LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-17

Step 14 PLACING THE SILICONE DIFFUSER

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Maintenance & Replacement of In-Ground Lights

Regular maintenance, systematic troubleshooting, and the use of standardized replacement components ensure long-term reliability, safety, and optimal performance of in-ground lighting systems.
TE WHAKARANGA I ia ra

  • Auautanga:
  • Every 3-6 months (or immediately after extreme weather events such as earthquakes, heavy storms, floods, typhoons, or ice storms)

RĀRANGI tirotiro
Surface Debris

  • Remove dirt, mud, leaves, or other obstructions blocking light emission

Mahinga Maama

  • Check for flickering, dimming, or complete failure.

Tukino Tinana

  • Inspect for cracks, deep scratches, or signs of impact on the silicone cover

Junction Box Integrity

  • Verify waterproof connectors are intact with no aging or deterioration

Tikanga Manakohia

  • LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-19Use a soft cloth with a neutral cleaner (avoid abrasive brushes or harsh chemicals).

Alternative Method (High-Pressure Cleaning)
LEDCTRL-Flexible-Neon-LED-Ctrl-FIG-20A water jet gun is recommended for a deep, intensive cleaning. Cleaning machines are also advisable, provided the in-ground light can withstand the weight.

  • Rinsing Pressure: 20-80bar (290-1160psi).
  • Nozzle: fan nozzles only (disperses pressure); zero-degree nozzles may cause surface damage.
  • Distance: 30-50cm. (can be 15cm for stubborn stains for 20-30 seconds max).
  • Water Temperature: ≤40ºC (room temp or lukewarm).

NGA TOHUTOHU WHAKARIHI
NGA RANGI WHAKAPAKI

  • Silicone Cover Damage: Cracks, deep dents (>3mm), or permanent stains affecting light output.
  • Light Failure: flickering, dimming, extinguishing, or dead LEDs or no illumination at all.

STEP-BY-STEP REPLACEMENT

Whakamaumahara Tino:

  • KAUA e totoro te uhi silicone i mua i te tapahi.
  • A ape i te kaha nui ki te aukati i te kino.
  • Horoia te hongere i mua i te whakauru ano i te uhi.
A.  Silicone Cover Replacement
1) Remove Old Cover. Use a screwdriver to pry open the cover from one end. Gently pull it out along the profile.
2) Align Length & Cut New Cover
3) Install New Cover: Install the new silicone cover and ensure it fits evenly along the profile.
B.    Light Replacement
1) Power Off Disconnect electricity completely.
2) Locate the Faulty Light Identify the exact position where the light needs replacement.
3) Remove Silicone Cover Follow step 1) in Section A.
4) Extract Defective Light Remove the failed light.
5) Pre-Install Test the new light before installation.
6) Install New Light Match polarity and ensure connectors are clean and dry.
7) Post-Install Restore power and test the new light again.
8) Reinstall Silicone Cover Carefully reposition the cover and ensure it fits evenly along the entire profile.

WHAKAPAPA

  • WWW.LEDCTRL.COM
  • LED CTRL, 1/483 BALMAIN
  • LILYFIELD, NSW 2040, AUSTRALIA
  • NGA WHAKAMAHI KAUPAPA KI TE WHAKANUI
  • WITHOUT NOTICE, VISIT WWW.LEDCTRL.COM
  • MO NGA WHAKAMAHI KAUPAPA ANA.
  • LED CONTROL PTE LTD UEN 201923077G
  • 2025 LEDCTRL ALL RIGHTS RESERVED

FAQ

Q: What type of adhesive is recommended for installing the silicone diffuser?

A: Adhesives such as Dow Corning SJ168, 791, and 995 are highly recommended for securing the silicone diffuser.

Q: How many fixing brackets should be used per meter during installation?

A: It is recommended to use 6 fixing brackets per meter, spaced evenly on alternate sides for secure installation.

Tuhinga / Rauemi

LEDCTRL Flexible Neon LED Ctrl [pdf] Aratohu Tāuta
FXNInGround, FX_FXNInGround, Flexible Neon LED Ctrl, Neon LED Ctrl, LED Ctrl

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